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01 General Engine Work - M116 3.8 Liter

Service Information

• 00/57A - Revised checking/correcting oil level procedure

Engine

• 01-001 - Engine and model survey
• 01-010 - Checking compression pressure
• 01-015 - Checking cylinders for leaks
• 01-020 - Evaluating cylinder bores
• 01-030 - Removal and installation of engine (oil capacity)
• 01-040 - Engine breathing system - operation

Crankcase

• 01-112 - Measuring, honing and silicon - lapping cylinder bores
• 01-120 - Machining crankcase mating surface
• 01-122 - Reconditioning of threaded bores for cylinder head bores
• 01-124 - Reconditioning of threaded bores for intermediate flange and transmission mounting
• 01-126 - Coolant preheater in crankcase (installation instruction)

Timing housing cover, crankcase cover and intermediate flange

• 01-210 - Removal and installation of timing case cover
• 01-220 - Installation and centering of intermediate flange
• 01-222 - Removal and installation of end cover

Oil pan

• 01-310 - Removal and installation of oil pan

Cylinder head

• 01-415 - Removal and installation of cylinder head
• 01-418 - Facing cylinder head mating surface
• 01-420 - Pressure-testing cylinder head  

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